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Compacting and water ring pelletizing machine

The KCP series Plastic recycling compacting and water ring pelletizing machine combines function of crushing, compacting and pelletizing into one step. It provides best solution for PP/PE film, raffia, filament, bag, woven bag and EPS foam materials recycling.


Compactor and Single screw extruder:





-Compactor crushes, dries and compacts the material in one step;

-34D or 36D processing section of extruder ensures perfect plasticization;

-Double-zone vacuum degassing system with efficient air exhausting to remove volatiles;

-Precise temperature control system;

-High torque gearbox with optimized design ensuring long time running without trouble.


Filtration and pelletizing section:

-Hydraulic filter with large filtering area presents efficient filtration performance;

-Die face water ring pelletizing system adopt pneumatic device make blades well touching on the die face. Cutting speed 

controlled by PLC automatically according to the melt pressure to get uniform granules.


Vibrating separation & drying and centrifugal drying system:


-Vibration dryer combined with horizontal type centrifugal dryer to get well dried final granules.


Electrical cabinet:

-All electrical units mounted in a steel cabinet;

-Cooperated with PLC control, with intelligence control HMI;

-Safety interlock principle applied in the system;

-Intelligent start and off control: One button "Start" and One button "stop";

-All electrical units: Schneider, Siemens, ABB and LS.


Technical data:

Machine Size

Date of Compactor

Data of Single Screw Extruder

Throughput Rate

(kg/h)

Efficiency Volume

(Liter)

Motor Power

(KW)

Diameter of screw

(mm)

L/D

Motor Power

(KW)

KCP80

300

37-45

80

36

55-75

160-250

KCP100

500

55-75

100

36

90-110

300-420

KCP120

800

75-90

120

36

132-160

400-600

KCP140

1000

90-132

140

36

160-200

600-750

KCP160

1200

132-160

160

34

250-315

800-950

KCP180

1400

160-185

180

34

315-355

1000-1200